>> Welcome back to the program. My name is Dave Valante and in this session, we're going to explore one of the more interesting topics of the day. IoT for Smart Factories. And with me are, Todd Edmunds,the Global CTO of Smart Manufacturing Edge and Digital Twins at Dell Technologies. That is such a cool title. (chuckles) I want to be you. And Dr. Aditi Banerjee, who's the Vice President, General Manager for Aerospace Defense and Manufacturing at DXC Technology. Another really cool title. Folks, welcome to the program. Thanks for coming on. >> Thanks Dave. >> Thank you. Great to be here. >> Nice to be here. >> Todd, let's start with you. We hear a lot about Industry 4.0, Smart Factories, IIoT. Can you briefly explain, what is Industry 4.0 all about and why is it important for the manufacturing industry? >> Yeah. Sure, Dave. You know, it's been around for quite a while and it's gone by multiple different names, as you said. Industry 4.0, Smart Manufacturing, Industrial IoT, Smart Factory. But it all really means the same thing, its really applying technology to get more out of the factories and the facilities that you have to do your manufacturing. So, being much more efficient, implementing really good sustainability initiatives. And so, we really look at that by saying, okay, what are we going to do with technology to really accelerate what we've been doing for a long, long time? So it's really not- it's not new. It's been around for a long time. What's new is that manufacturers are looking at this, not as a one-of, two-of individual Use Case point of view but instead they're saying, we really need to look at this holistically, thinking about a strategic investment in how we do this. Not to just enable one or two Use Cases, but enable many many Use Cases across the spectrum. I mean, there's tons of them out there. There's Predictive maintenance and there's OEE, Overall Equipment Effectiveness and there's Computer Vision and all of these things are starting to percolate down to the factory floor, but it needs to be done in a little bit different way and really to really get those outcomes that they're looking for in Smart Factory or Industry 4.0 or however you want to call it. And truly transform, not just throw an Industry 4.0 Use Case out there but to do the digital transformation that's really necessary and to be able to stay relevant for the future. I heard it once said that you have three options. Either you digitally transform and stay relevant for the future or you don't and fade into history. Like, 52% of the companies that used to be on the Fortune 500 since 2000. Right? And so, really that's a key thing and we're seeing that really, really being adopted by manufacturers all across the globe. >> Yeah. So, Aditi, it's like digital transformation is almost synonymous with business transformation. So, is there anything you'd add to what Todd just said? >> Absolutely. Though, I would really add that what really drives Industry 4.0 is the business transformation. What we are able to deliver in terms of improving the manufacturing KPIs and the KPIs for customer satisfaction, right? For example, improving the downtime or decreasing the maintenance cycle of the equipments or improving the quality of products, right? So, I think these are lot of business outcomes that our customers are looking at while using Industry 4.0 and the technologies of Industry 4.0 to deliver these outcomes. >> So, Aditi, I wonder if I could stay with you and maybe this is a bit esoteric but when I first first started researching IoT and Industrial IoT 4.0, et cetera, I felt, well, there could be some disruptions in the ecosystem. I kind of came to the conclusion that large manufacturing firms, Aerospace Defense companies the firms building out critical infrastructure actually had kind of an incumbent advantage and a great opportunity. Of course, then I saw on TV somebody now they're building homes with 3D printers. It like blows your mind. So that's pretty disruptive. But, so- But they got to continue, the incumbents have to continue to invest in the future. They're well-capitalized. They're pretty good businesses, very good businesses but there's a lot of complexities involved in kind of connecting the old house to the new addition that's being built, if you will, or this transformation that we're talking about. So, my question is, how are your customers preparing for this new era? What are the key challenges that they're facing in the the blockers, if you will? >> Yeah, I mean the customers are looking at Industry 4.0 for Greenfield Factories, right? That is where the investments are going directly into building the factories with the new technologies, with the new connectivities, right? For the machines, for example, Industrial IoT having the right type of data platforms to drive computational analytics and outcomes, as well as looking at Edge versus Cloud type of technologies, right? Those are all getting built in the Greenfield Factories. However, for the Install-Based Factories, right? That is where our customers are looking at how do I modernize these factories? How do I connect the existing machine? And that is where some of the challenges come in on the legacy system connectivity that they need to think about. Also, they need to start thinking about cybersecurity and operation technology security because now you are connecting the factories to each other. So, cybersecurity becomes top of mind, right? So, there is definitely investment that is involved. Clients are creating roadmaps for digitizing and modernizing these factories and investments in a very strategic way. So, perhaps they start with the innovation program and then they look at the business case and they scale it up, right? >> Todd, I'm glad you did brought up security, because if you think about the operations technology folks, historically they air-gaped the systems, that's how they created security. That's changed. The business came in and said, 'Hey, we got to connect. We got to make it intelligence.' So, that's got to be a big challenge as well. >> It absolutely is, Dave. And, you know, you can no longer just segment that because really to get all of those efficiencies that we talk about, that IoT and Industrial IoT and Industry 4.0 promise, you have to get data out of the factory but then you got to put data back in the factory. So, no longer is it just firewalling everything is really the answer. So, you really have to have a comprehensive approach to security, but you also have to have a comprehensive approach to the Cloud and what that means. And does it mean a continuum of Cloud all the way down to the Edge, right down to the factory? It absolutely does. Because no one approach has the answer to everything. The more you go to the Cloud the broader the attack surface is. So, what we're seeing is a lot of our customers approaching this from kind of that hybrid right ones run anywhere on the factory floor down to the Edge. And one of the things we're seeing too, is to help distinguish between what is the Edge and bridge that gap between, like, Dave, you talked about IT and OT and also help what Aditi talked about is the Greenfield Plants versus the Brownfield Plants that they call it, that are the legacy ones and modernizing those. It's great to kind of start to delineate what does that mean? Where's the Edge? Where's the IT and the OT? We see that from a couple of different ways. We start to think about really two Edges in a manufacturing floor. We talk about an Industrial Edge that sits... or some people call it a Far Edge or a Thin Edge, sits way down on that plant, consists of industrial hardened devices that do that connectivity. The hard stuff about how do I connect to this obsolete legacy protocol and what do I do with it? And create that next generation of data that has context. And then we see another Edge evolving above that, which is much more of a data and analytics and enterprise grade application layer that sits down in the factory itself; that helps figure out where we're going to run this? Does it connect to the Cloud? Do we run Applications On-Prem? Because a lot of times that On-Prem Application it needs to be done. 'Cause that's the only way that it's going to work because of security requirements, because of latency requirements performance and a lot of times, cost. It's really helpful to build that Multiple-Edge strategy because then you kind of, you consolidate all of those resources, applications, infrastructure, hardware into a centralized location. Makes it much, much easier to really deploy and manage that security. But it also makes it easier to deploy new Applications, new Use Cases and become the foundation for DXC'S expertise and Applications that they deliver to our customers as well. >> Todd, how complex are these projects? I mean, I feel like it's kind of the the digital equivalent of building the Hoover Dam. I mean, its.. so yeah. How long does a typical project take? I know it varies, but what are the critical success factors in terms of delivering business value quickly? >> Yeah, that's a great question in that we're- you know, like I said at the beginning, this is not new. Smart Factory and Industry 4.0 is not new. It's been, it's people have been trying to implement the Holy Grail of Smart Factory for a long time. And what we're seeing is a switch, a little bit of a switch or quite a bit of a switch to where the enterprises and the IT folks are having a much bigger say and they have a lot to offer to be able to help that complexity. So, instead of deploying a computer here and a Gateway there and a Server there, I mean, you go walk into any manufacturing plant and you can see Servers sitting underneath someone's desk or a PC in a closet somewhere running a critical production application. So, we're seeing the enterprise have a much bigger say at the table, much louder voice at the table to say, we've been doing this enterprise all the time. We know how to really consolidate, bring Hyper-Converged Applications, Hyper-Converged Infrastructure to really accelerate these kind of applications. Really accelerate the outcomes that are needed to really drive that Smart Factory and start to bring that same capabilities down into the Mac on the factory floor. That way, if you do it once to make it easier to implement, you can repeat that. You can scale that. You can manage it much easily and you can then bring that all together because you have the security in one centralized location. So, we're seeing manufacturers that first Use Case may be fairly difficult to implement and we got to go down in and see exactly what their problems are. But when the infrastructure is done the correct way when that- Think about how you're going to run that and how are you going to optimize the engineering. Well, let's take that what you've done in that one factory and then set. Let's make that across all the factories including the factory that we're in, then across the globe. That makes it much, much easier. You really do the hard work once and then repeat. Almost like cookie cutter. >> Got it. Thank you. >> Aditi, what about the skillsets available to apply these to these projects? You got to have knowledge of digital, AI, Data, Integration. Is there a talent shortage to get all this stuff done? >> Yeah, I mean, definitely. Lot different types of skillsets are needed from a traditional manufacturing skillset, right? Of course, the basic knowledge of manufacturing is important. But the digital skillsets like IoT, having a skillset in in different Protocols for connecting the machines, right? That experience that comes with it. Data and Analytics, Security, Augmented Virtual Reality Programming. Again, looking at Robotics and the Digital Twin. So, the... It's a lot more connectivity software, data-driven skillsets that are needed to Smart Factory to life at scale. And, you know, lots of firms are recruiting these types of resources with these skill sets to accelerate their Smart Factory implementation, as well as consulting firms like DXC Technology and others. We recruit, we train our talent to provide these services. >> Got it. Aditi, I wonder if we could stay on you. Let's talk about the partnership between DXC and Dell. What are you doing specifically to simplify the move to Industry 4.0 for customers? What solutions are you offering? How are you working together, Dell and DXC to bring these to market? >> Yeah, Dell and DXC have a very strong partnership and we work very closely together to create solutions, to create strategies and how we are going to jointly help our clients, right? So, areas that we have worked closely together is Edge Compute, right? How that impacts the Smart Factory. So, we have worked pretty closely in that area. We're also looked at Vision Technologies. How do we use that at the Edge to improve the quality of products, right? So, we have several areas that we collaborate in and our approaches that we want to bring solutions to our client and as well as help them scale those solutions with the right infrastructure, the right talent and the right level of security. So, we bring a comprehensive solution to our clients. >> So, Todd, last question. Kind of similar but different, you know. Why Dell, DXC, pitch me? What's different about this partnership? Where are you confident that you're going to be to deliver the best value to customers? >> Absolutely. Great question. You know, there's no shortage of Bespoke Solutions that are out there. There's hundreds of people that can come in and do individual Use Cases and do these things and just, and that's where it ends. What Dell and DXC Technology together bring to the table is we do the optimization of the engineering of those previously Bespoke Solutions upfront, together. The power of our scalable enterprise grade structured industry standard infrastructure, as well as our expertise in delivering package solutions that really accelerate with DXC's expertise and reputation as a global trusted advisor. Be able to really scale and repeat those solutions that DXC is so really, really good at. And Dell's infrastructure and our, 30,000 people across the globe that are really, really good at that scalable infrastructure to be able to repeat. And then it really lessens the risk that our customers have and really accelerates those solutions. So it's again, not just one individual solutions it's all of the solutions that not just drive Use Cases but drive outcomes with those solutions. >> Yeah, you're right. The partnership has gone, I mean I first encountered it back in, I think it was 2010. May of 2010. We had guys both on the, I think you were talking about converged infrastructure and I had a customer on, and it was actually the manufacturing customer. It was quite interesting. And back then it was how do we kind of replicate what's coming in the Cloud? And you guys have obviously taken it into the digital world. Really want to thank you for your time today. Great conversation and love to have you back. >> Thank you so much. It was a pleasure speaking with you. I agree. >> All right, keep it right there for more discussions that educate and inspire on "The Cube."

>> Narrator: From around the globe, it's theCUBE, covering HPE Discover Virtual Experience, brought to you by HPE. >> Hello and welcome to theCUBE's coverage of HPE Discover 2020, The Virtual Experience. I'm Lisa Martin and I've got a couple of guests joining me, Stephen Laaper principal at Deloitte consulting and Brenna Sniderman the Executive Director for the Center of Integrated Research at Deloitte Services, Stephen and Brenna, nice to have you on the program today. >> Thank you, >> (mumbles) >> So we're going to be talking about The Smart Factory. I'd love for you to start Brenna, we'll start with you. Give our audience an overview of Deloitte's definition of The Smart Factory then we can dig into some of the very interesting research that Deloitte has been doing the last few years. >> Sure, absolutely. So the way we think about The Smart Factory is it is a system that's quite flexible that uses data and information from throughout, physical assets to optimized performance, to enable the facility to be more agile, to be proactive, to optimize its assets and to react and change as quickly as possible to shifts going on. It overall enables organizations to just be more intelligent about the way they use their assets to use data, to make more informed decisions and to drive a more optimized process. >> And Stephen for you, one of the things that I found interesting looking at some of Deloitte's research is that the last few years or so, there's been net zero growth in manufacturing labor productivity and labor productivity being an indicator of economic impact. Why in Deloitte's perspective, has that manufacturing labor productivity growth been flat? >> Yeah, it's a really interesting observation. And what we've seen is really decades and decades of management principles, companies using things like Lean, like Six Sigma, taking advantage of labor arbitrage in many cases. And the reality is that a lot of that low hanging fruit is gone. Those projects have been executed well and we're now seeing what we would consider to be diminishing returns as it relates to the investments in those same types of tools. And that is really what's leading many organizations now towards things like the capabilities that you'd find in a Smart Factory. Adding additional technologies to the capability set to really bring companies to that new productivity frontier. >> One of the things that I saw too, is that Smart Factory adoption in one of your studies, can result in a threefold productivity increase. So talk to me about in the last few years, some of the early adopters, Brenna we'll start with you, what are some of the trends that you've seen with those early adopters? any industries in particular that are leading in that respect? >> Well, that's a good question. I think when we recently published a study on lessons from early adopters in the Smart Factory and what we found was that a lot of the organizations that have adopted the Smart Factory have learned lessons that are not necessarily new but some that are new as well. Really I think the biggest challenge has been to figure out how to gather data from a lot of assets that maybe haven't had to produce data before to find out where all the information is from throughout the facility to bring together different groups and different cultures within the organization, whether it's IT and OT and have them figure out how to share information and data and really just to figure out what to do with that information once we've gotten it. Some of the organizations that we spoke with for our research really ran the gamut from aerospace to automotive, to consumer products, to industrial manufacturing. It really has been an interesting spread that we've looked at. >> Stephen walk us through the last three years or so of research that Deloitte has been doing into the Smart Factory from the 2017 study to the 2019 study, to the one that was just released, what's some of the progress that you've seen over the last three years? Is it what you anticipated it would be? >> Yeah, it's interesting. I mean, three years ago, I think a lot of people were talking about Industry 4.0, they were talking about the industrial internet of things, they were talking about The Smart Factory, but we saw relatively few very concentrated efforts to advance those. Now as we fast forward three years, we're seeing that the specific capabilities that each one of those topic areas can enable for organizations, has become much clearer. So correspondingly companies have been planning for these types of investments and they're taking action on much of the capability build and quite frankly, starting to see the value. One of the underlying kind of architectural elements that I think are critical as part of the modern Smart Factory is exactly what Brenna touched on. And that was as it relates to the data. Many assets out there even if they're several decades old likely have a wealth of data associated with them. The challenge is that data is either not readily accessible or it's not well understood. And much of the effort that organizations have now undertaken is not only how do they connect, extract and use that information many times on a real time or near real time basis, but now also combining that information with other assets, other parts of the manufacturing facility, or even their manufacturing network to generate that value. >> So Stephen follow on question, how does an organization, a company start that process, if as you said, there's myriad assets of varying age, some really advanced, some really old as well as even from, I guess, a generational perspective in the workforce, you've got multiple generations, for organizations that know we've got data that's hidden, where do they start? >> Yeah, absolutely. And I think a really important element of your question is how do you determine where to start? And the reality is that not all of these solutions are created equal. Not all of the assets have data that's interesting enough to be equal. And so really going through a very concerted effort to understand what are the capabilities we're trying to build And what value does it create for our organization? Aligning that to the objectives and the goals of the organization is critical right from the outset. And we see companies that are being most successful in their implementation of the Smart Factory, following that value orientation. And that might not mean that that value comes tomorrow, It might not come next month, but there's a very clear guidance in terms of how the particular capabilities that are being built will lead to value. Organizations that are not doing that, we tend to see random X visual. We see a lot of different efforts underway with very little tied value and correspondingly many of those efforts don't continue because the executive team, the shareholders aren't going to continue those investments in that space without showing them (mumbles). >> So Brenna walk us through, along what Stephen was just saying. I was reading in your 2020 study that positioning a Smart Factory initiative for value starts with human-centered design and I thought this was really interesting that Deloitte research demonstrated successful teams generally focus on the user first, not the technology. >> Well, yeah. And I think to follow on a little bit to what Stephen said about understanding the value and the goal of what you're trying to do before thinking about the technology you need to rush out and implement goes along with this as well. You want to think about what the user is actually going to be using that data for, what is their job, what information are they going to need and think about from their perspective, what is going to be most helpful and effective for them. And I think the value of this is twofold. One is if talent within your organization and folks on the shop floor, see the value of this data and information, they're going to be more inclined to adopt it because it makes their job easier. But also if you have a tremendous amount of data and information from all the different assets and parts of your facility, if an individual has to sift through all of that, to find what's going to be valuable to them, it's not really going to make their job easier. So human-centered design is really thinking about what that individual needs to do their role, and in a lot of the work that we've done, we've almost thought about it as personas where this particular persona or job needs this information, needs to go through these steps and here's the data information we need to show them to enable them to do that. It's just a way for people to leverage information, to make smarter decisions more quickly. >> How does a manufacturing company do that, Brenna, excuse me, without being siloed, like in business units, so I'm thinking, getting cross-functional support all the way up to the top level. >> Mhhh, that's something that we saw quite a bit in our research that many of the groups or organizations that have successfully enacted a Smart Factory have done so because it's not just coming down from the top, it's also coming up from the bottom. You know, although that may sound like a pejorative term, but coming from all angles of the organization. So we see from the strategic level, this is what we need to do to change the way our organization operates in a more effective way. But from the line of business individuals that are using this information and data every day, we need to think about sort of having a groundswell of support work there as well, so that our team members are using this information. So I think it has to be something that comes from throughout the organization. What we've also found your point about silos is bringing in diverse teams and individuals from throughout the organization who have different types of expertise, different perspectives, different things that they're looking at in different ways that they need to use this technology to do their job, will enable us to make sure that, what we're producing is something that's going to be of value to them. >> And along those lines, Stephen question for you, this must need to be looked at, not as what can we do today or the next six months, but over the long-term. So that ongoing enablement and education is going to be critical. >> Yeah, absolutely. Right. And you know, the reality is that some of these investments that organizations are making into Smart Factory, do take quite a bit of thought, research and assessment and those aren't investments that they're making for the short-term, many of them are long-term. The important part about those investments that organizations are making is that they're creating platforms by which teams can continue to evolve the persona-based type solutions that Brenna referred to, so critical. And so, the flexibility, the adaptability, the agility of those platforms and the investments that are being made, really is one of their critical factors. I did want to just revisit the user adoption of these types of solutions. And, I'm a engineer by education. And I could look up back to early in my career and say, "Hey, look, I built solutions, "using data for manufacturing shop floor equipment. "And I created those solutions for others." But the reality was that I created it in a way that an engineer would you consume that data. And the reality is the persona-based approach really lets us focus on how is a particular individual in their job going to consume that data in a way that enables them to make the best next decision which ultimately has a positive outcome for the company. And in some cases that might mean not exposing them to all the complexities that happen underneath the surface. The modern smartphone, for example, enormously complex device, yet intuitive to use, easy to pick up, easy to interact with. The modern Smart Factory is also very similar in that frame. >> Along those lines of agility, but also designing with certain mindset, culturally IT and OT are different. Brenna, one of the things that I found interesting in the research was the marriage of IT and OT, how do you advise or let's go to clients that were part of that 2020 study, what lessons can the next wave of adopters learn where it comes to bridging those two IT OT mentalities and different cultures? >> Yeah, that's a good question. And I think the different cultures is sort of, key insight that is helpful. With respect to IT, they work on different timeframes, they think about investments in a different way, they think about technology in a different way than individuals who are in OT, who are on the shop floor, who are using these tools every day. and what we found was that bridging that divide and bringing them together, is a challenge that many overlook and something that really the importance of it, can't be overstated. I think to get back to Stephen's point about adoption, if those within the OT space have an understanding of what IT is doing and why, they're just likelier to adopt and to use. And conversely, if those in IT have a deeper understanding of what those in OT are doing and what types of tools they need, they're likelier to come up with solutions that are going to be effective. I think the cultural divide is something that's practically important to understand, to address and not to overlook because I think the last thing that anyone implementing any sort of Smart Factory solution wants is to roll out a solution that was sort of baked in one area, but not taking into account the other as well. >> Great point. Stephen, I want to go back to you for a second. Just understanding along the lines of the cultural differences and the design principles that need to be factored in. When the COVID-19 pandemic hit in March of 2020, for clients that you were talking to that were in whatever stage process of rolling out Smart Factory initiatives, where are they now? And what are some of the advantages that you see that organizations that aren't yet adopting Smart Factory initiatives should be doing to prepare to thrive in this new normal? >> Yeah, absolutely. Let me start with some of those advantages right at the outset. So many organizations now have been looking at advanced solutions, perhaps, to enforce social distancing within the manufacturing environment or perhaps contact tracing within the manufacturing environment and the advantages organizations are seeing that are already on that Smart Factory journey is they're finding they have largely a lot of the infrastructure required to be able to do that already in place. So that has been an enormous accelerant for companies that are already on the journey. The reality is that many organizations, are unable to have their experts, their engineers, their vendors, many of the people that are supporting the equipment and the people in their manufacturing plants around the world, they're not able to get them there. And companies that have been on the Smart Factory journey, specifically as it relates to creating what we would call the digital twin of many of their assets, where they can now see not only visual representations of those assets, but can also see that the data flowing off those assets and in the most advanced solutions, being able to see those together, they'd be able to unlock remote support, in a way that organizations that have not been on this journey simply can't. And we're starting to see some very distinct results, as it relates to those who are able to continue running at scale, and those who are struggling in the COVID environment. >> And Stephen, last question for you. I know you've got a session or a demo on Smart Factory an AI that you're doing at Discover 2020. Tell us a little bit about that and what the participants can anticipate. >> Yeah. So we're really excited to be able to bring Factory AI as we call it, in a live virtualized session. That session is going to cover what we have built around we'll call it a mini manufacturing line. And usually we'd have that with you at the conference, or we take that around the country, to many of our manufacturing clients to really show them, the power of adopting many of these different types of capabilities in the manufacturing environment. So what we're going to be showing and what viewers can expect to see is a demonstration of edge capabilities, of computer vision, of advanced internet of things, all wrapped into several high-impact use cases. So we're looking forward to you're doing that. >> Excellent. Well, Stephen, Brenna, thank you so much for your time discussing The Smart Factor. This is such an interesting provocative topic. I wish we had more time, but appreciate you speaking with me today. >> Thanks for having us. >> Thank you. >> You're watching the cube, Lisa Martin for HPE Discover 2020, The Virtual Experience. Thanks for watching. (upbeat music)